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June 2003
Brakes were actually an very long project, not that it was hard, more like there were lots of other things that needed to be done before the brakes could be considered complete. Actually, right off the bat, I decided I needed to shit can the drum brakes and go with disks all around. I purchased a disk brake kit from CB Performance, and decided to get the ones with the blank rotors, so I could figure out later what type of bolt pattern I would need for my wheels. I actually had the complete disk brake kit before I shortened the pan. I got the blank rotors so I could have some flexibility in my wheel choices, but in the back of my mind I pretty much knew I wanted to go with Fuch wheels, which meant using the 5 bolt Porsche pattern. So all I needed to do was find a machine shop that could do this for me. This turned out to be a little harder than I thought. But eventually I was referred to Walrus Machine down on Leary way between Fremont and Ballard. Walrus Machine was a one man machine shop and a really fun place to go. There was "stuff" everywhere, and only a few "paths" to walk through in the shop. Welders everywhere, different types of metal working machines, parts, whole cars, etc. Years and years of history.
Eventually they did get done though and it was on to another part of the brakes that needed to be done. With the 5 bolt disks, there was really no way to use the existing 4 bolt wheels I had to hold up the pan. For a short period I used the drums which I had cut apart with a cutting torch to only include the bearing races and 4 bolt holes. Eventually I got to the point where I really needed to have the disks on the pan, so what I did was to fabricate a temporary piece of 1/8 inch sheet metal that had the 5 bolt porsche pattern on it in the shape of a big donut, then cut out the center sections of the 4 bolt rims and then welded the sheet metal into the center of the rims. It was rather crappy looking but it worked and I could roll and pan around the garage. No way would you ever be able to use these wheels to go down the road, they where off center, and would break apart for sure when you went around the first corner.
Around the same time I was also working on the Transmission. |